Part 1 (F)
Preparation for Flight, the Accident, and Investigation
Febuary 1967
1967
February 1
MSC management directed contractors and other government
agencies to stop all MSC-related manned testing in environments with high oxygen
content. The message dispatched stated: "Until further notice, each addressee
and his subcontractors is directed to cease all MSC related manned testing in an
environment containing high oxygen concentrations. This restriction applies to
all tests in chambers, enclosures, spacecraft, space suits, and includes any
other procedure which may require any human activity within a concentrated
oxygen environment. Unmanned qualification and development tests may continue in
accordance with established plans as long as the contractor can assure that
human safety is not jeopardized.
"Waivers for test continuation due to urgent programmatic schedules and
commitments will be granted only by the Director of MSC. Each addressee should
review all test procedures and use of equipment for unmanned testing using
concentrated oxygen under pressure to assure that the tests are necessary and
will be conducted safely.
"This message is precautionary in nature. It should not be construed to imply
that any preliminary conclusions have been reached in the investigation of the
recent Apollo accident.
"Unmanned buildup and preparations should proceed as planned, so that testing
can be resumed when this restriction is lifted. . . ."
TWX, George M. Low, MSC, to addressees, Feb. 1, 1967.
February 1
The task of removing the launch escape system from AS-204 was
delayed until retrorockets and other ordnance devices could be removed from the
launch vehicle and spacecraft.
Apollo 204 Review Board Chairman Floyd L. Thompson appointed a committee of
two Board members and three consultants to coordinate panel activities and to
bring to the attention of the Board the actions requiring specific approval.
This Panel Coordinating Committee was required to present daily activity reports
to the Board. Thompson announced that an executive session (Board members) would
be held at 4 p.m. daily.
"Board Proceedings," p. 3-15.
February 2
Command module 014 arrived from the North American Aviation
plant in Downey, Calif., and was placed in the Pyrotechnic Installation Building
at KSC. The module was to be used for training the technicians who would
disassemble command module 012, the module in which the AS-204 fire had ignited.
Before removal of any component from 012, the technicians were to perform
similar tasks on 014, to become familiar with all actions required to remove any
single component and minimize damage during removal. As a component was removed
it was transported from the launch complex to the Pyrotechnic Installation
Building. All equipment associated with the accident would also be placed in the
PIB, including command module hardware and support equipment.
The Apollo 204 Review Board was informed that the most significant event in
the investigation to date was the removal of the launch escape system from the
command module, eliminating the greatest potential hazard to disassembly
operations. With this task finished, members of the Fire Propagation Panel were
expected to enter the command module the following day. Removal of the launch
escape system also permitted extensive photographic coverage of the interior of
the 012 command module.
Col. Charles F. Strang distributed copies of a status report of the January
31 accident at Brooks AFB, Tex., for the Board's information. NASA Deputy
Administrator Robert C. Seamans attended the session.
"Board Proceedings," pp. 3-15, 3-16, 3-47.
February 2
MSC issued instructions to contractors and employees
regarding release of information on any aspect of the AS-204 accident or
investigation. The message said: "In accordance with the Apollo Failure
Contingency Plan . . . and so this work may proceed rapidly and with complete
integrity, all NASA and contractor employees are directed to refrain from
discussing technical aspects of the accident outside of assigned working
situations. This is meant to rule out accident discussion with other employees,
family friends, neighbors and the like. All press information will be channeled
through the Public Affairs Office.
TWX, MSC to distr., "MSC Posture on Apollo 204 Investigation," Feb. 2, 1967.
February 3
NASA Deputy Administrator Robert C. Seamans, Jr., reported to
Administrator James E. Webb on progress of the Apollo 204 Review Board
investigation of the January 27 spacecraft fire. Specific cause of the fire had
not been determined from the preliminary review. Official death certificates for
the three crew members listed cause of death as "asphyxiation due to smoke
inhalation due to the fire." Webb released the report to Congress and the press.
Associate Administrator for Manned Space Flight George E. Mueller announced
that the unmanned flights AS-206 (on uprated Saturn I) an AS-501 and AS-502
(first and second Saturn V launches) would proceed as scheduled in 1967. Manned
flights were postponed indefinitely.
"Board Proceedings," p. 3-47; NASA News Releases 67-21 and 67-22, Feb. 3,
1967.
February 3
In memoranda for the Apollo 204 Review Board, NASA Deputy
Administrator Seamans noted changes in the Board:
- Frank A. Long, President's Scientific Advisory Committee member and Vice
President for Research and Advanced Studies at Cornell University, was no
longer a member of the Board, effective February 1.
- Robert W. Van Dolah, Research Director for the Explosive Research Center
of the Bureau of Mines, Department of the Interior, was appointed to the Board
effective February 1.
- George Jeffs - Chief Engineer, Apollo, North American Aviation, Inc. - was
consultant rather than member of the Board effective February
2.
Seamans also amplified and documented the oral instructions given to
the Chairman January 28, 1967:
- The Chairman was to establish procedures for the organization and
operation of the Board as he found most effective, and the procedures were to
be part of the Board's records.
- Board members were to be appointed or removed by the Deputy Administrator
after consultation with the Chairman as necessary for the Board's effective
action.
- The Chairman could establish procedures to ensure the execution of his
responsibility in his absence.
- The Chairman was to appoint or designate representatives, consultants,
experts, liaison officers, observers, or other officials as required to
support Board activities. He was to define their duties and responsibilities
as part of the Board's records.
- The Chairman was to advise the Deputy Administrator periodically on the
organization, procedures, and operations of the Board and its associated
officials.
- The Chairman was to ensure that the counsel to the Board maintained
memoranda records covering areas of possible litigation.
Memos, Seamans
to Apollo 204 Review Board, Feb. 3, 1967.
February 3
The Apollo 204 Review Board Chairman requested that a
document be written to establish procedures for entry into CM 012. Coordination
of requirements and priorities would be controlled by the Panel Coordinating
Committee, and entry into the CM by Frank Borman, MSC, or his delegated
representative.
A display showing the sequence of events immediately preceding and following
the accident was prepared from telemetry data and placed in the Mission Briefing
Room. Time span of the display was from 6:30 p.m. to 6:33 p.m., January 27.
Significant information was included on communications, instrumentation,
electrical power, environmental control, guidance and navigation, and
stabilization and control.
Borman reported that the debris removal plan approved by the Board was
progressing satisfactorily and that the next phase would use protective plywood
covers for the couches to permit detailed examination of the command module
interior.
Homer Carhart, Chief of Fuels Research, Chemistry Division, Naval Research
Laboratory, was assigned to the Fire Propagation Panel. Board Chairman Floyd
Thompson made the following appointments as Representatives of the Board: C. H.
Bolender and Charles W. Mathews, both of NASA Hq.; Joseph F. Shea and G. Fred
Kelly, MSC; Rocco Petrone, KSC; and William D. Baxter, Air Force Eastern Test
Range.
"Board Proceedings," pp. 3-16, 3-17.
February 4
Apollo 204 Review Board Chairman Floyd L. Thompson
established an Advisory Group to support the Board in its investigation. The
group consisted of representatives, consultants, liaison officers, observers,
and secretariat and would report to the Board Chairman.
Duties were defined as follows:
- Representative; represent a major element of NASA or other government
agency having programs and activities associated with the Apollo Program.
- Consultant; serve as an adviser to the Review Board by providing opinions,
information, and recommendations, as appropriate, based on his field of
competence.
- Observer; acquire information relative to his area of expertise and normal
responsibility.
- Secretariat: provide administrative, secretarial, clerical, and other
supporting services to the Review Board.
The following were designated
to the Advisory Group by Thompson:
- Representatives:
- C. H. Bolender, NASA Hq., representing the Apollo Program Director;
Charles W. Mathews, Director, Apollo Applications Program, NASA Hq.;
Rocco A. Petrone, Director, Launch Operations, KSC;
Joseph F. Shea, ASPO Manager, MSC;
Lt. Col. William D. Baxter, USAF, Chief, Range Safety Office, Air Force
Eastern Test Range;
G. F. Kelly, Flight Medicine Branch, Center Medical Office, MSC.
- Consultants:
- Frank A. Long, Vice President for Research and Advanced Studies, Cornell
University;
John Yardley, Technical Director, Astronautics Co., Division of McDonnell
Co.;
George W. Jeffs, Chief Engineer, Apollo Program, North American Aviation,
Inc., or alternate R. L. Benner, Assistant Chief Engineer, Apollo Program,
North American Aviation, Inc.;
Irving Pinkel, Chief, Fluid Systems Research Division, Lewis Research
Center;
Thomas G. Horeff, Propulsion Program Manager, Engineering and Safety
Division, Aircraft Development Service, Federal Aviation Agency;
Homer Carhart, Chief, Fuels Branch, Chemistry Division, Naval Research
Laboratory;
John S. Leak, Chief, Technical Services, Engineering Division, Bureau of
Safety, Civil Aeronautics Board.
Liaison Officer: Duncan Collins, Special Adviser, Secretary of the Air
Force, Skylab Program.
- Observers:
- All MSC astronauts;
John D. Hodge, MSC;
P. A. Butler, USAF;
W. Dugan, USAF;
George E. Mueller, NASA Hq.;
Samuel C. Phillips, NASA Hq.;
Kurt H. Debus, KSC;
Paul C. Donnelly, KSC;
John W. King, KSC;
H. E. McCoy, KSC;
R. E. Moser, KSC;
W. P. Murphy, KSC;
G. Merritt Preston, KSC;
J. G. Shinkle, KSC;
A. F. Siepert, KSC;
W. Williams, KSC.
- Secretariat:
- Ernest Swieda, Executive Secretary.
Memo for Record, Floyd L.
Thompson, "Establishment of Apollo 204 Review Board Advisory Group," Feb. 4,
1967.
February 4
Maxime Faget, MSC, distributed a draft report on the use of
internal and external power on the command module for the information of the
Apollo 204 Review Board.
Scott Simpkinson, MSC, Chairman of the Disassembly Activities Panel,
presented the disassembly schedule. He expected removal of the couches from
command module 012 by 5 a.m., followed by installation of the false floor by 12
noon on February 5. The false floor had previously been installed in command
module 014 as a training exercise.
Frank Borman, MSC, was granted release of the impounded flight suits of the
backup crew, for egress testing. The Board was to observe the test February 5.
"Board Proceedings," p. 3-17.
Lt. Col. William D. Baxter, Air Force Eastern Test Range, reported to the
Apollo 204 Review Board that copies of statements by 90 witnesses of the January
27 fire had been transcribed. George Jeffs of North American Aviation announced
that an NAA and AiResearch team had arrived to inspect the 012 command module
and to propose further action on the environmental control unit and system.
Col. Charles F. Strang, USAF, said Board Chairman Floyd Thompson had asked
that the "Life Sciences" portion of the final report include an analysis of the
escape system, with redesign recommendations. The system fell within the purview
of the Ground Emergency Procedures Review Panel, the In-Flight Fire Emergency
Provisions Review Panel, the Design Review Panel, and the Medical Analysis
Panel. G. Fred Kelly, MSC, was asked to coordinate findings.
"Board Proceedings," p. 3-18.
February 7
The Senate Committee on Aeronautical and Space Sciences met
in executive session to hear NASA testimony on the Apollo 204 fire. NASA Deputy
Administrator Robert C. Seamans, Jr., said the cause of the accident had not yet
been found. Corrective actions under study included choices of CM cabin and suit
atmospheres, improved accessibility into and out of the CM cabin, and procedures
to minimize the possibility of fires and to extinguish fires if they should
occur.
Charges that the Apollo program was taking chances with lives in the effort
to beat the U.S.S.R. to the moon were "completely unfounded; . . . before every
one of our manned flights, as well as our ground test simulations, we have taken
stock to be sure that there is nothing . . . undone or . . . done, that would in
any way increase the risk to the astronauts." The astronauts had been party to
decisions and part of the review process to make sure this was true. Associate
Administrator for Manned Space Flight George E. Mueller emphasized that the
Apollo program had been "paced at a deliberate pace"; it was the longest
research and development program the U.S. had ever undertaken.
MSC Chief of Center Medical Programs Charles A. Berry testified that the
cabin atmosphere used in the Apollo program - 100 percent oxygen at pressure of
3.5 newtons per square centimeter (5 pounds per square inch) - was based on
extensive research over more than 10 years. The one-gas selection was based on
tradeoffs among oxygen toxicity, hypoxia, spacecraft leakage, weight, and system
reliability. And cabins had been purged with oxygen at some 10.3 newtons per
square centimeter (15 pounds per square inch) during the prelaunch period for
all manned launches since 1960 and all spacecraft vacuum chamber tests in
Mercury, Gemini, and Apollo programs - primarily to prevent astronauts from
getting the bends.
Three previous fires had occurred in the pure oxygen environment, but these
had been in simulators and caused by test equipment and procedures that would
not be used in spacecraft.
The three-door hatch, requiring 90 seconds to open, was used for the first
time on CM 012, which had an inner pressure hull and an outer shell to carry the
structural loads of reentry into the atmosphere on a return from the moon.
Danger of a fast-opening escape hatch's accidentally opening in space - as the
Mercury program's Liberty Bell hatch had opened after splashdown in July 1961 -
had to be considered. Research on cabin accessibility, ongoing before the 204
accident, was now intensified.
Senate Committee on Aeronautical and Space Sciences, Apollo Accident:
Hearing, 90th Cong., 1st sess., pt. 1, Feb. 7, 1967.
February 7
Irving Pinkel, of Lewis Research Center and the Fire
Propagation Panel, presented a preliminary report to the Apollo 204 Review
Board. The report described the areas of the command module most damaged by the
January 27 fire, the most probable fire paths, and the combustible materials in
the CM. The oxygen in the CM would permit burning of only 5.4 to 6.8 kilograms
of material. Solid combustibles in the CM included plastics in the nylon,
polyurethane, and silicone rubber classes. The liquid-coolant ethylene glycol
could also become a fuel if it escaped from the closed coolant system.
The technical team from AiResearch and North American Aviation (under NASA
supervision) completed inspection of the CM 012 spacecraft environmental control
unit, preparatory to removal.
Panel 21 was formed for service module disposition. It would plan and execute
SM activities and obtain Board approval for demating the command and service
modules.
"Board Proceedings," p. 3-19.
February 7
Floyd L. Thompson, Chairman of the Apollo 204 Review Board,
formally established 21 task panels to support the investigation. He appointed a
Board member as monitor for each panel.
Duties of the panels were to:
- Perform all functions within their respective statements of work as
approved by the appropriate Board monitors.
- Submit work plans through the Panel Coordination Committee to the Review
Board for approval.
- Provide reports to the Review Board, when required, on the progress of
work.
- Work with each other under the guidance of the Panel Coordination
Committee.
Following are the names of the panels and the panel chairman
and Board monitors assigned to each panel.
Apollo 204 Review Board Task Panels
Panel No. |
Panel Title |
Panel Chairman |
Board Monitor |
1 |
S/C and GSE Configuration |
J. Goree, MSC |
J. Williams, KSC |
2 |
Test Environments |
W. Hoyler, MSC |
G. White, NASA Hq. |
3 |
Sequence of Events |
D. Arabian, MSC |
M. Faget, MSC |
4 |
Disassembly Activities |
S. Simpkinson, MSC |
F. Borman, MSC |
5 |
Origin & Propagation of Fire |
F. Bailey, MSC |
R. Van Dolah |
6 |
Historical Data |
T. J. Adams, MSC |
G. White, NASA Hq. |
7 |
Test Procedures Review |
D. Nichols, KSC |
J. Williams, KSC |
8 |
Materials Review |
W. Bland, MSC |
M. Faget, MSC |
9 |
Design Reviews |
R. Williams, MSC |
G. White, NASA Hq. |
10 |
Analysis of Fracture Areas |
P. Glynn, MSC |
B. Geer, LaRC |
11 |
Medical Analysis |
G. Kelly, MSC |
F. Thompson, LaRC;
G. Malley, Counsel |
12 |
Witness Statements |
N. Vaughn, MSC |
G. Strang, USAF;
G. Malley, Counsel |
13 |
Ground Emergency Provisions |
G. Page, KSC |
F. Borman, MSC |
14 |
Security of Operations |
C. Buckley, KSC |
C. Strang, USAF |
15 |
Board Administrative Procedures |
A. Griffin, KSC |
B. Geer, LaRC |
16 |
Special Tests |
G. Stoops, MSC |
M. Faget, MSC |
17 |
Final Board Report |
K. Hinchman, USAF |
C. Strang, USAF |
18 |
Integration Analysis |
A. Mardel, MSC |
M. Faget, MSC |
19 |
Safety of Investigation Operations |
J. Atkins, KSC |
B. Geer, LaRC |
20 |
In-flight Fire Emergency Provisions Review |
J. Lovell, MSC |
F. Borman, MSC |
21 |
Service Module Disposition |
W. Petynia, MSC |
J. Williams,KSC |
Memo for Record, Floyd L. Thompson,
"Establishment of Apollo 204 Review Board Panels," Feb. 7, 1967.
February 7
MSC Director Robert R. Gilruth asked LaRC Director Floyd
Thompson to conduct a study at Langley to familiarize flight crews with CM
active docking and to explore problems in CM recontact with the LM and also LM
withdrawal. MSC would provide astronaut and pilot-engineer support for the
study. Apollo Block II missions called for CM active docking with the LM and
withdrawal of the LM from the S-IVB stage, requiring development of optimum
techniques and procedures to ensure crew safety and to minimize propellant
utilization. LM withdrawal was a critical area because of clearances, marginal
flight crew visibility, and mission constraints. Previous simulations at LaRC
indicated the possibility of using the Rendezvous Docking Simulator.
Ltr., Gilruth to Thompson, Feb. 7, 1967.
February 8
MSC ASPO Manager Joseph Shea reviewed with George Jeffs of
North American Aviation a deficiency in the mission control programmer (MCP) in
spacecraft 017. Certain diodes - intended to prevent propagation of a
single-point failure into redundant circuitry - had been omitted from the flight
unit. The diodes appeared on MCP schematics but had been omitted from the
hardware because of problems in ground testing. A fix appeared mandatory before
flight. The MCP unit in spacecraft 020 would be similarly modified before final
integrated tests, to confirm that the design change had not introduced other
problems.
Shea requested a full explanation from North American "as to how the
schematics and/or drawings being used by the responsible design review engineers
did not reflect the as built conditions." A report detailing the loopholes in
North American procedures that permitted such a condition and the corrective
actions taken to prevent such incidents in the future was requested no later
than March 1.
Memo, Shea to distr., Feb. 8, 1967.
February 10
William W. Petynia, MSC, was given ASPO responsibility for
use of the spacecraft 012 service module in nonflight support of the Apollo
program when the Apollo 204 Review Board released the SM from - further
investigation. It was to be used in subsystem tests or tests of the complete
module.
Memo, Petynia to Assistant Manager, ASPO, and Head, Apollo Support Office,
"Disposition of the SC 012 Service Module," Feb. 10, 1967.
February 10
NASA Deputy Administrator Robert C. Seamans, Jr., and
members of his staff were briefed at KSC on aspects of the Apollo 204
investigation: final report, fire propagation, photographic control, data
integration, and medical analysis. The group also visited the Pyrotechnic
Installation Building and other areas under the control of the Apollo 204 Review
Board.
Board Chairman Floyd Thompson announced that the panel reports would be
signed by the panel chairmen only and that the Board monitors assigned to the
panels would be responsible for ensuring that minority views be given proper
consideration. In the event that serious differences were not resolved, they
were to be included in the panel reports for the Board's consideration.
"Board Proceedings," pp. 3-20, 3-51 through 3-53.
February 10
The Board of Inquiry into the January 20 S-IVB-503 explosion
at the Douglas Sacramento Test Facility identified the probable cause as the
failure of a pressure vessel made with titanium-alloy parent-metal fusion welded
with commercially pure titanium. The combination, which was in violation of
specifications, formed a titanium hydride intermetallic that induced embrittling
in the weld nugget, thus significantly degrading the capabilities of a weldment
to withstand sustained pressure loads. The Board recommended pressure
limitations for titanium-alloy pressure vessels.
TWX, NASA Hq. to MSC, KSC, and Grumman, Feb. 8, 1967; TWX NASA Hq. to MSFC,
MSC, KSC, "Pressure Limitation on Titanium Alloy Pressure Vessels," Feb. 10,
1967; ltr., William Teir, MSFC, to MSC, Attn: Joseph F. Shea, "Titanium Pressure
Vessels," Feb. 10, 1967.
February 10
Apollo 204 Review Board Chairman Floyd Thompson requested
the NASA Office of Manned Space Flight, MSFC, KSC, and MSC to furnish a detailed
description of their responsibilities, organizational relationships, and
alignment in the Apollo program. Robert W. Van Dolah (Bureau of Mines), Chairman
of the Origin and Propagation of Fire Panel, was asked to prepare a report on
fire propagation by February 15 for submission to NASA Deputy Administrator
Robert C. Seamans, Jr.
Specially built tables had been placed in the Pyrotechnic Installation
Building to display items from CM 012 for inspection without handling.
The Board also decided to ask that special studies of the spacesuits be made
by the manufacturer and the MSC Crew Systems Division, to provide expert
opinions on possible contributing factors to the fire and information for future
spacesuit design.
"Board Proceedings," p. 3-21.
February 14
NASA Deputy Administrator Robert C. Seamans, Jr., gave
Administrator James E. Webb a second interim report on the Apollo 204 Review
Board investigation: "At this time there has been no determination as to the
source of the ignition itself," but the fire apparently had varied considerably
in intensity and direction and might have had more than one phase. All three
crew spacesuits had been burned through, although extent of damage varied.
Spacecraft disassembly was proceeding carefully, with detailed mapping and
photography. Webb released the report to the press February 15.
"Board Proceedings," pp. 3-51 through 3-53; NASA News Release 67-28, Feb. 15,
1967.
February 14
Selected Apollo 204 Review Board members and panel chairmen
were instructed to prepare an interim report on actions to date. The Board was
to review the report February 19 for a briefing of NASA Deputy Administrator
Seamans on February 22. Robert W. Van Dolah presented a report on findings by
the Origin and Propagation of Fire Panel, for submission to Seamans.
Command module 012 was scheduled for removal from its launch vehicle February
17 because of satisfactory progress in removing systems from it.
"Board Proceedings," p. 3-21.
February 15
The Apollo 204 Review Board received a detailed briefing on
the anomalies recorded before and during the CM 012 fire. The following
anomalies were transmitted by the command module telemetry system to several
recording stations:
- communication difficulties,
- high flow rate in oxygen system,
- disruption of alternating current,
- telemetry readings from a disconnected gas chromatograph connector, and
- change in the gimbal angle of the inertial measurement unit, which might
indicate movement in the command module.
The Board asked additional
testing and analysis.
"Board Proceedings," p. 3-22.
February 16
NASA Deputy Administrator Robert C. Seamans, Jr., informed
Associate Administrator for Manned Space Flight George E. Mueller that, in view
of the interim nature of schedule outlook for manned uprated Saturn I and Saturn
V missions, he had decided to show these missions as "Under Study" in the
Official NASA Flight Schedule for February 1967. As soon as firm approved dates
for the missions were available the schedule would be updated. He said that all
participants in the Apollo program should be advised that - except for unmanned
missions 206, 501, and 502 - official agency schedule commitments had not been
made and certainly could not be quoted until management assessments of the
program had been completed and schedules approved by the Office of the
Administrator.
Memo, Seamans to Mueller, "Official NASA Apollo Schedules for Manned
Missions," Feb. 16, 1967.
February 17
The Apollo 204 Review Board classified the materials in and
around spacecraft 012 into three categories. Categories A and B were materials
that had significant bearing on the results of the findings or were considered
relevant to the investigation. Category C was essentially material not involved
in the event, or only affected as a consequence of the event. Most of the
Category C material would, at the time of its designation, be released to the
program office for disposition and use within what might be termed normal
program channels.
Memo, Joseph F. Shea, MSC, to distr., "Policy with respect to the use of
material released from Apollo 204 Review Board jurisdiction," Feb. 16, 1967.
February 17
Command module 012 was separated from the service module and
moved to the Pyrotechnic Installation Building for further disassembly and
investigation.
"Board Proceedings," p. 3-22.
February 20
The Apollo 204 Review Board approved a plan to remove the
spacecraft 012 service module from the launch vehicle on February 21. The
service module was to be taken to the Manned Spacecraft Operations Building at
KSC for detailed examination and testing. Board Chairman Floyd Thompson directed
that a plan be developed to release Launch Complex 34 from impoundage and to
return it to KSC for normal use after the SM was removed. Preparations were
being made to remove the aft heatshield from the command module to permit
inspection of the CM floor from the lower side.
"Board Proceedings," p. 3-23.
February 20
Kenneth S. Kleinknecht was designated Chairman of the CSM
Configuration Control Panel in the Apollo Spacecraft Program Office, MSC. He
would have authority to approve CSM changes within the limits outlined in the
ASPO Configuration Management Plan.
Memo, Manager, ASPO, to distr., "CSM Configuration Control Panel Chairman,"
Feb. 20, 1967.
February 21
Apollo program officials were briefed on significant
information, tentative findings, and preliminary recommendations developed by
the Apollo 204 Review Board. Those present included George E. Mueller, Samuel C.
Phillips, C. H. Bolender, Frank A. Bogart, and Julian B. Bowman, all of NASA
Hq.; Robert R. Gilruth, George M. Low, and Christopher C. Kraft, Jr., all of
MSC; Kurt H. Debus, KSC; and Wernher von Braun, MSFC.
Ashmun Brown, Office of Chief Counsel, KSC, was assigned to assist the
counsel to the Board.
"Board Proceedings," pp. 3-23, 3-24.
February 22
A formal briefing on progress of the Apollo 204 Review Board
was presented to NASA Deputy Administrator Robert C. Seamans, Jr., David
Williamson of Seamans' staff, and Charles A. Berry, Joseph F. Shea, Donald K.
Slayton, and Walter M. Schirra, Jr., all of MSC.
In a general session of the Board, Chairman Floyd Thompson stated that 1,500
persons were giving direct support to the accident investigation. This number,
considered to be conservative, consisted of 600 persons from NASA, Air Force,
Navy, Department of the Interior and other government agencies, and 900 from
industry and universities.
"Board Proceedings," p. 3-24.
February 23
Apollo Program officials, headed by NASA Associate
Administrator for Manned Space Flight Mueller, briefed Deputy Administrator
Seamans, Apollo 204 Review Board members, and those present at the February 22
briefing. The presentation included a status report on the Apollo program, on
special tests being conducted and planned as a result of the January 27 fire,
and on proposed actions on the tentative Review Board findings.
Board Chairman Floyd Thompson, LaRC; Robert Van Dolah, Bureau of Mines; and
Frank Borman, MSC, accompanied Seamans to Washington the following day, to brief
Administrator James E. Webb on the tentative findings and preliminary
recommendations of the Board (see February 25).
The spacecraft-lunar module adapter (SLA) was removed from the launch vehicle
and moved to the Manned Spacecraft Operations Building for examination.
"Board Proceedings," pp. 3-24, 3-25, 3-55 through 3-59.
February 23
William A. Lee was redesignated from Assistant Program
Manager, Apollo Spacecraft Program Office, to Manager for the LM, ASPO, at MSC.
Lee would be responsible for the management of the lunar module program,
including MSC relations with Grumman and other supporting industrial concerns.
Lee would report to ASPO Manager Joseph F. Shea and would assist him in the
following areas:
- Directing the design, development, and fabrication program contracted by
NASA with Grumman.
- Directing and planning detailed system engineering and system integration
functions for the project, including review of engineering design work and
system engineering studies by the contractor.
- Development of the program of ground and flight tests at White Sands
Missile Range, MSC, and KSC.
- Monitoring contractors' operations to ensure adherence to specifications,
to identify and solve problems which might impede the development of systems
or subsystems.
- Directing subordinate functional chiefs on all vehicle problems in the
project and resolving or securing resolution of major technical, flight, and
program problems.
- Chairing the Change Control Panel for LM.
Manned Spacecraft Center
Announcement, 67-34, "Manager for Lunar Module Apollo Spacecraft Program
Office," Feb. 23, 1967.
February 25
NASA Administrator James E. Webb released a statement and
Deputy Administrator Robert C. Seamans' third interim report on the Apollo 204
Review Board investigation, including tentative findings and preliminary
recommendations.
Webb said the risk of fire in the 012 command module had been greater than
recognized when procedures were established for the January 27 manned test that
had ended in a fatal flash fire. Successful Mercury and Gemini flight experience
with pure oxygen atmospheres and the difficulty of keeping dropped items out of
complex wiring and equipment had led to placing Velcro pads, covers over wire
bundles, and nylon netting in the CM cabin. Although mostly of low combustion
material, they were not arranged to provide barriers to the spread of fire.
Soldered joints also had melted, and leaked oxygen and fluids had contributed to
the fire. The capsule rupture caused flames to rush over and around astronaut
couches to the break, preventing the crew from opening the hatch. And the
environmental control unit would require careful examination and possible
redesign.
Seamans reported an electrical malfunction was the most likely source of
ignition of the fire, which apparently had three distinct phases. Principal
preliminary recommendations of the Review Board were:
- Combustible material in the CM should be replaced whenever possible by
nonflammable materials, all nonmetallic materials should be arranged to
maintain fire breaks, oxygen or combustible liquid systems should be made fire
resistant, and full flammability tests should be conducted with a mockup of
each new configuration.
- A more rapidly and more easily operated CM hatch should be designed.
- On-the-pad emergency procedures should be revised to recognize the
possibility of cabin fire.
The Board also suggested some subsystems and
procedures could be improved for safety. It did not recommend that cabin
atmosphere for operations in space be changed from pure oxygen at pressure of
3.5 newtons per square centimeter (5 pounds per square inch), but did recommend
that tradeoffs between one-gas and two-gas atmospheres be reevaluated and that
pressurized oxygen no longer be used in prelaunch operations.
"Board Proceedings," pp. 3-55 through 3-59; NASA News Release 67-38, Feb. 25,
1967.
February 27
NASA officials testified in an open hearing of the Senate
Committee on Aeronautical and Space Sciences on the Apollo 204 fire. MSC Chief
of Center Medical Programs Charles A. Berry reported that the cause of the three
astronauts' deaths could be refined to asphyxiation from inhalation of carbon
monoxide, bringing unconsciousness in seconds and death rapidly thereafter. The
astronauts were believed to have become unconscious 18 to 20 seconds after the
fire began.
Associate Administrator for Manned Space Flight George E. Mueller said NASA
was introducing a three-pronged effort to prevent fire in the future: it would
continue to minimize the possibility of ignition but would recognize the
possibility would always exist, would seek to eliminate the chance of
propagation if a fire began, and would seek to minimize consequences of a fire
to the crew. Newly developed nonflammable materials would be used wherever
possible and would be arranged to maintain fire breaks. Systems would be made
more fire- and heat-resistant. The new CM cabin would be verified by full
boilerplate flame tests. Design work was under way on a new unified hatch - a
single integrated hatch to replace the double hatch and permit emergency exit in
two seconds, yet remain safely sealed in flight. Emergency procedures were being
revised. Spacecraft system design and qualification were being thoroughly
reviewed. Alternative cabin atmospheres for checkout and launch were being
studied, but during flight itself pure oxygen at
3.5-newtons-per-square-centimeter (5-pounds-per-square-inch) pressure still
appeared safest for crews, with best balance among fire hazard, system
reliability, and physiological risks.
First Apollo Block II spacecraft - CSM 101, the next in line at North
American Aviation - was to incorporate all changes determined necessary by the
investigation.
Senate Committee on Aeronautical and Space Sciences, Apollo Accident:
Hearings, 90th Cong., 1st sess., pt. 2, Feb. 27, 1967.